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XTR Dual-Torque Pre-Breakers

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About

The next generation of Brentwood pre-breakers

 

For more than 45 years, Brentwood AZ series pre-breakers have been used in abattoirs and rendering plants throughout Australia, New Zealand and internationally.  The new Brentwood XTR Pre-Breaker Series builds on that proven platform with a new generation of machines designed for even greater strength, reliability and serviceability in demanding meat processing applications.

Designed and manufactured in Australia, XTR Pre-Breakers use Brentwood’s proven slow-speed, high-torque cutting principle to efficiently reduce hard and difficult materials including bone, heads, hocks, carcass material and mixed abattoir by-products. The positive cutting action produces a controlled, consistent product suitable for efficient downstream conveying and rendering.

The XTR range represents a significant evolution of the Brentwood pre-breaker. The machines retain the heavy-duty shaft, cutter and drive principles that have made Brentwood pre-breakers a standard in the Australian meat processing industry, while incorporating an upgraded mechanical platform designed around modern production requirements.

Particular attention has been given to machine strength, protection of critical components, maintainability and ease of servicing, helping reduce downtime and extend operating life in the harsh conditions found in abattoirs and rendering plants.

Available in a range of machine sizes and cutting configurations, the XTR Series can be matched to applications ranging from smaller processing facilities through to high-throughput bovine plants and large rendering operations.

Australian designed. Australian made. Built for continuous heavy-duty processing.

The Brentwood XTR Series is the next step in a pre-breaker design that has been proven in some of the toughest processing environments in the world.

The Range

The new XTR Pre-Breaker Series is available in three sizes to suit a wide range of processing requirements: 15 kW, 37 kW and 74 kW, with nominal throughputs of approximately 10, 25 and 50 tons per hour respectively.

XTR15-M Dual-Torque Pre-breaker

Up to 10T/hr

XTR37-M Dual-Torque Pre-breaker

Up to 25T/hr

XTR74-M Dual-Torque Pre-breaker

Up to 50T/hr

Key Features

  • Australian Made — Designed and manufactured by Brentwood in Unanderra, NSW.
  • Heavy-Duty Alloy Cutters — Case-hardened alloy cutters available in multiple widths and hook configurations.
  • Repairable Cutters — Cutters can be repaired and, in many cases, fully reconditioned by Brentwood.
  • Cutter Pre-Tensioning System — Simplifies cutter removal and installation while improving shaft life and cutter-stack sealing.
  • Heavy-Duty Hexagonal Shafts — Manufactured from high-grade alloy steel for demanding continuous-duty applications.
  • Planetary Gearbox Drive — Heavy-duty direct-drive planetary gearboxes provide reliable high-torque operation.
  • Advanced Bearing Protection — Seal protection plates, grease-purged radial seals and labyrinth seals provide multiple layers of protection.
  • Designed for Easy Maintenance — Removable components, jacking points and balanced lifting points simplify disassembly and servicing.
  • Removable Gearcase — Allows higher-level maintenance without dismantling the cutter stack.
  • Enhanced Corrosion Protection — Galvanised cutting chamber, two-pack epoxy coatings and O-ring protected mating surfaces.
  • Easy Gearcase Servicing — Large oil filling port, visual level indicator and accessible drain arrangement.
  • Flexible Control Options — PLC/HMI controlled DOL panels standard, with VSD and stainless-steel panel options available.
  • Easy Plant Integration — Flat inlet and discharge interfaces simplify integration with conveyors and existing plant.
  • Integrated Handling Features — Removable lifting points assist with installation, removal and maintenance.
  • Brentwood Parts & Service Support — Local spare parts, maintenance planning and full-service support available.

Specifications

XTR15M XTR37M XTR74M
Tons/hr(kill floor/boning room materials) Up to 10 Up to 25 Up to 50
Cutter Width (mm) 20/30 20/30/45/60 30/45/60
Output size (mm) 20/30 x 60-120 (with some longer pieces) 20/30/45/60 x 60-120 (with some longer pieces) 30/45/60 x 60-120 (with some longer pieces)
Motor 15kw 37kw (2 x 18.5kW) 74kw (2 x 37kw)
3 Phase Voltage 415V/50Hz 415V/50Hz 415V/50Hz
Full load current (amps) 27 66 134
DOL starting current (amps) 216 536 1072
Shaft centres (mm) 200 240 320
Shaft diameter (mm) 80 120 160
Length over cutters (mm) 618 982 1470
Cutting Chamber Width (mm) 524 600 825
Number of shafts 2 2 2
Machine length (mm) 1832 2618 3563
Width (mm) 1109 1257 1710
Height (mm) 418 441 554
Weight (kgs) 1100 2100 5000

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